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Application of Tungsten Carbide Wear Plates

Mar 21, 2022

Application of Replaceable Tungsten Carbide Wear Plates


1) Thermal power plants: medium-speed coal mill barrel lining, fan impeller socket, dust collector inlet flue, ash slag conduit, bucket turbine lining, separator connecting pipe, coal crusher lining, coal hopper and crushing Machine liner, burner, coal drop hopper, and funnel liner, air preheater support war, separator guide vane. The above-mentioned parts do not have too high requirement on the hardness and wear resistance of the wear plates, which usually are made of steel. And some are being replaced by carbide wear plates now.


2) Coal yard: feeding chute and hopper lining, hopper lining, fan blade, pusher bottom plate, cyclone dust collector, coke guide lining plate, ball mill lining, drill bit stabilizer, screw feeder bell, and base seat, kneader bucket lining, ring feeder, dump truck floor. The operating environment of the coal yard is harsh, and there are certain requirements for the corrosion resistance and wear resistance of the wear plate. It is recommended to use the cemented carbide material with higher wear resistance, corrosion resistance, and heat resistance to replace the original steel plate, ceramic wear-resistant plate, or non-corrosion-resistant carbide.


3) Cement plant: chute lining, end bushing, cyclone dust collector, separator blades and guide vanes, fan blades and inner lining, recycling bucket lining, screw conveyor bottom plate, piping components, frit cooling pan Lining, trough lining. These parts also require wear plates with better wear resistance and corrosion resistance. Carbide wear plates with relevant performance grades are recommended.


4) Loading machinery: unloading mill chain plate, hopper lining plate, grab blade plate, automatic dump truck tipper plate, dump truck body. This requires wear plates with extremely high wear resistance and hardness. It is recommended to use carbide wear plates with a suitable grade.

(Below is the carbide brazing wear plate (replaceable) that we manufactured.)

Tungsten Carbide Plates


5) Mining machinery: mineral material, stone crusher liner, blade, conveyor liner, baffle. Such components require extremely high wear resistance, so carbide materials with wear, corrosion, and impact resistance are a better alternative to traditional steel plates or (composite) ceramic wear liners, greatly extending the length of these components. long service life, thereby reducing downtime and replacement time, saving energy and money.


6) Construction machinery: tooth plate of cement pusher, concrete mixing building, mixer lining plate, baffle plate, dust collector lining plate, brick making machine mold plate. At present, many steel plates are used, while tungsten carbide wear plates can also take the place of it.


7) Construction machinery: loader, bulldozer, excavator bucket plate, side edge plate, bucket bottom plate, blade, rotary drilling rig drill pipe. This type of machinery requires wear-resistant steel plates with particularly strong and wear-resistant strength. Therefore, many of the key components also use carbide welded blades or liners, which can prolong the service life and reduce the trouble of frequent replacement. It is also more economical.


8) Metallurgical machinery: iron ore sintering machine, conveying elbow, iron ore sintering machine lining, scraper lining. Because such machinery requires wear-resistant plates with high-temperature resistance and high hardness. The international advanced machinery, and its parts manufacturers and suppliers also choose cemented carbide materials with higher red hardness.

(Below is the belt scraper blades for conveyors that we manufactured. Conveyors Carbide Belt Scraper Blades have a very low wear rate and high resistance and are chosen for heavy-duty applications. )

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9) Cemented Carbide wear plates can also be used in sand mill blades, wear parts of various heavy machinery, bearing structural parts, rolls, etc.


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